CONTINUOUS FIBER REINFORCED 3D PRINTING

METROLOGY-GRADE REVERSE ENGINEERING

  • Continuous carbon fiber reinforced mechanical bracket.
  • Precision 3D printed Onyx micro carbon fiber filled nylon workholding fixture.
  • Custom 3D printed Onyx micro carbon fiber filled nylon component for industrial manufacturing.
  • Heavy-duty continuous fiber end-use nylon component.

    • Accurate parts with near-flawless surface finish.

    • High Strength, Toughness, and Chemical Resistance

    • Onyx delivers 71 MPa Flexural Strength and a 145°C heat deflection temperature, surpassing the specifications of standard Nylon and ABS.

    • Plastic Part Replacement / Housings / Sensor Mounts / Cosmetic Prototypes

    • Continuous Carbon Fiber laid into Onyx base material can yield parts as strong as 6061-T6 Aluminum at up to a 50% weight reduction.

    • Achieves 540 MPa flexural strength and 60 GPa flexural stiffness.

    • High-Strength Tools & Fixtures / Brackets & Mounts / Inspection & CMM Fixturing / End-Use Parts / Functional Prototypes

    • Continuous Aramid Fiber laid into Onyx Base Material.

    • Made with Dupont™ Kevlar® Fiber, it combines high energy absorption and extreme toughness.

    • Yields impact-resistant parts that are nearly immune to failure.

    • Features a 2000 J/m Izod Impact rating when combined with Onyx base material.

    • End-of-Arm Tooling / Stanchions, Cradles, Supports / Delrin® Part Replacements / Wear Stops

    • Yields strong parts (nearly equal to 6061-T6 Aluminum) in low- and high-temperature environments.

    • Achieves 420 MPa flexural strength and 145°C heat deflection temperature.

    • Polymer Molds / Prototype (Low-Run) Injection Molds / High-Temperature Fixturing / High-Temperature Prototypes

    • Validate part performance and optimize print settings to ensure parts meet requirements while maximizing manufacturing efficiency.

CONTINUOUS FIBER REINFORCED 3D PRINTING

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  • Industrial-grade Onyx micro carbon fiber filled nylon 3D printing replacing machined metal.
  • Markforged Eiger software FEA simulation for 3D printed part strength.
  • Continuous carbon fiber internal routing using Markforged Eiger software.
  • Advanced polymer composite additive manufacturing production part.
  • High-strength composite 3D printed manufacturing fixture.
  • Markforged Eiger software FEA simulation for composite part strength validation.
  • Continuous carbon fiber internal routing using Markforged Eiger software.
  • Custom continuous carbon fiber reinforced structural part.
  • Industrial-grade Onyx micro carbon fiber filled nylon 3D printing replacing machined metal.
  • Rapid manufacturing of high-strength composite parts.
  • Custom 3D printed industrial replacement component.
  • Onyx micro carbon fiber filled nylon with continuous Kevlar fiber inlay.

METROLOGY-GRADE REVERSE ENGINEERING

    • Aerospace-grade metrology for precision reverse engineering and inspection measurement.

    • Measurement data that is traceable to national standards (PTB).

    • Measurement accuracy of ±10 μm and repeatability of 2 μm.

    • Direct-to-CAD Export Capability: STEP, STL, OBJ, and DXF formats for immediate engineering use.

    • Advanced measurement capabilities include 3D CAD Compare (Heat Map Comparison), 3D Measurement, 2D & Cross-sectional Measurement.

    • Fully customized measurement reporting including Excel format.

    • Reverse Engineering / First Article Inspection / Component Inspection / MRO Emergency Replacement

    • Autodesk Inventor Shape Generator and Simulation: Used to design weight-optimized parts that contain only the critical structural load paths before final composite optimization in Eiger.

    • Autodesk Fusion: Leveraging the advanced parametric modeling features of Fusion, including fully modeled thread profiles for accurate 3D printed threads.

    • Seamless Digital Handoff: Perfect 3D model files ready for direct integration into CAM platforms, 3D printing slicers, or machine shop workflows.

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  • High-resolution 3D scan data for metrology inspection.
  • Accurate digital twin creation from physical component scan.
  • Keyence VL-800 CMM 3D scanning measurement data.
  • Digital dimensional validation and quality control inspection.
  • Complex geometry metrology inspection overlay.
  • High-precision surface deviation measurement analysis.
  • Reverse engineering mechanical parts to solid CAD models.
  • Autodesk parametric solid modeling from 3D scan data.
  • 2D manufacturing drawing generated from reverse engineered CAD.
  • High-fidelity digital recreation of legacy mechanical components.
  • Detailed mesh data capture for precision reverse engineering.
  • Non-destructive metrology scanning of industrial parts.
  • Parametric 3D CAD model overlay verifying physical scan data.
  • Autodesk Inventor custom mechanical assembly design.
  • Industrial tube clamp design for continuous carbon fiber manufacturing.
  • High-rigidity continuous carbon fiber reinforced clamp components.
  • Autodesk Inventor Shape Generator topology optimization workflow.
  • Autodesk Inventor parametric 3D CAD solid model of optimized mechanical bracket.
  • Markforged Eiger software FEA simulation for optimized composite part design.
  • Continuous carbon fiber internal routing in Markforged Eiger slicing software.
  • Custom continuous carbon fiber reinforced 3D printed production part.
  • High-accuracy structured light 3D scanning capabilities.

    • High-Speed, Precision Prototyping: Accelerates design iteration and physical fitment testing.

    • Multi-Material Print Capabilities: Advanced Hotend Change technology and automated material feed systems for complex builds.

    • Custom 3D Metrology Fixturing: Seamlessly integrates with our reverse-engineering workflow to rapidly manufacture specialized, non-marring workholding solutions for the Keyence VL-800 3D Scanner CMM.

    • Utilizes an advanced geometry engine to translate STEP, 3MF, STL, SVG, OBJ, and AMF files directly into optimized print files.

    • Industrial Printing Materials: PLA, PETG, TPU, and a range of engineering materials create rugged parts capable of handling physical assembly while maintaining dimensional stability.

    • Fixtures / Functional Prototypes / Fit-Up Testing / End Use Parts

RAPID PROTOTYPING & DESIGN VALIDATION

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  • Rapid prototype 3D printed component for design validation.
  • Durable polymer 3D print for physical fitment testing.
  • High-speed iterative engineering design prototype.
  • Custom 3D printed rapid prototype manufacturing multi-material part.
  • Functional plastic prototype for physical geometry verification.